China best Galvanized Pipe Fitting Clamp Coupling

Product Description

Galvanized Pipe Fitting 

Product Description

A. Material
CHINAMFG pipe clamps are designed by using malleable iron in accordance with ASTM A197 which applies for good mechanical strength and enough elongation characters. The surface treatment of the clamps is hot dipped galvanized which meet the specification of ASTM A153 to anti-rusting and corrosion.
B. Size
Six different sizes are available as following.

FLUIDO Pipe Clamp Size Nominal Bore Outside Diameter
T 1/2” 21.3mm
A 3/4” 26.9mm
B 1” 33.7mm
C 1-1/4” 42.4mm
D 1-1/2” 48.3mm
E 2” 60.3mm

C. Specification

Malleable Iron Pipe Clamps
Material Malleable Iron by Standard ASTM A197
Screw Stainless Steel
Tensile Strength ≥350MPa
Elongation ≥10%
Hardness HB≤150
Size Available T-E(21.3-60.3mm)
Surface Hot Dip Galvanized
Black
Powder Coated

Our Advantage
A. CHINAMFG is a manufacturer focus on malleable iron pipe clamps with more than 8 years experiences.
B. Fluido’s malleable iron kee pipe clamps are enhanced by the factory QA and Quality Control checks during the production.
C. CHINAMFG has more then 10 years experience for the OEM/ODM products, more than 45 cooperation factories, we can  provide you competitive price and steady quality.

Using Instruction

Over 8 years, CHINAMFG has been a trusted name in piping solutions by offering high-quality products, service and support to the PVF industry continuously.
We provide expertise and product solutions for a wide range of applications, plumbing, mechanical, industrial, air-conditioning and refrigeration, mining, oil, gas, fire protection, equipment and power system.
We organize the whole production process in accordance with ISO 9001 and ISO 14001. It has also the most complete certificates in the PVF industry, including UL/FM/NSF of US, CRN/cUL of Canada, DVGW/TUV/CE/VdS of Germany, BSI/LPCB of UK, SII of Israel, JIS of Japan, ABNT of Brazil, GOST-R of Russia, CNBOP of Poland, KS of South Korea, CHINAMFG of Turkey, PSB of Singapore, SIRIM of Malaysia, SABS of South Africa etc.

Packing & Shipping
Carton and plywood pallet is always used for malleable iron pipe clamp fittings.

FAQ
Q1. You are manufacturer or trading company?
A: We are an industrial and trade integration company.
Q2. Can I have a sample before orders?
A: Yes, we welcome sample order to test and check our quality.
Q3. What about the lead time of sample order?
A: Standard parts need 3-5 days after sample order confirmed.
Q4. How can I get your quoted price?
A: If you need our standard parts, please let us know the detail item code and order quantity, then the quotation will be sent. OEM parts please provide the drawing at the same time.
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clamp coupling

What are the Torque and Speed Limits of Clamp Couplings in Various Applications?

The torque and speed limits of clamp couplings vary depending on their design, material, and application. Generally, clamp couplings are suitable for a wide range of torque and speed requirements in various mechanical systems. Here are some considerations:

Torque Limits:

Clamp couplings can handle a broad range of torque values, making them suitable for low, medium, and high torque applications. The torque capacity is influenced by factors such as the material and size of the coupling, as well as the clamping force applied to the shaft.

It is crucial to select a clamp coupling that can handle the maximum torque generated in the system during operation. Oversizing the coupling ensures it can safely transmit the required torque without reaching its limits, reducing the risk of premature failure.

Speed Limits:

Similar to torque limits, the speed limits of clamp couplings are influenced by their design and material. In high-speed applications, factors like centrifugal forces and resonance become significant considerations.

Clamp couplings made from high-strength materials like stainless steel or alloy steel can handle higher speeds with minimal risk of deformation or failure. Additionally, precision machining and balancing of the coupling help reduce vibration and maintain stability at elevated speeds.

Application-Specific Considerations:

When using clamp couplings in specific applications, factors like shock loads, reversing loads, and misalignment should be accounted for. These dynamic forces can impact the overall performance and durability of the coupling.

It is essential to consult the manufacturer’s specifications and guidelines for torque and speed ratings. Additionally, engineering calculations and simulations can help determine the most suitable clamp coupling for a particular application.

Professional Advice:

If you are unsure about the torque and speed limits of clamp couplings for your specific application, it is advisable to seek professional advice from coupling manufacturers or engineering experts. They can provide valuable insights and recommend the most appropriate coupling for your requirements, ensuring reliable and efficient power transmission in your mechanical system.

clamp coupling

Use of Clamp Couplings in Horizontal and Vertical Shaft Applications

Yes, clamp couplings can be used in both horizontal and vertical shaft applications. The design of clamp couplings allows them to provide secure and reliable shaft connections in various orientations, making them versatile for different mechanical systems.

Horizontal Shaft Applications: In horizontal shaft applications, clamp couplings are commonly used to connect two shafts in a straight line. They are often employed in conveyor systems, pumps, fans, and other machinery where the shafts are aligned horizontally. The clamping action of the coupling ensures a rigid and balanced connection, transmitting torque efficiently from one shaft to another.

Vertical Shaft Applications: In vertical shaft applications, such as in vertical pumps, mixers, or gearboxes, clamp couplings need to support the weight of the connected components in addition to transmitting torque. The design of clamp couplings with robust clamping screws ensures that the coupling remains securely fastened even in vertical orientations.

Factors to Consider: While clamp couplings are suitable for both horizontal and vertical shaft applications, there are some considerations to keep in mind:

  1. Load and Weight: In vertical shaft applications, the coupling must handle the weight of the rotating components. It is essential to choose a clamp coupling with sufficient load-carrying capacity to support the vertical arrangement.
  2. Alignment: Proper alignment of the shafts is crucial for any coupling, but it becomes particularly important in vertical applications to avoid excessive loads and premature wear.
  3. Material and Environment: Selecting the appropriate material and surface treatment for the clamp coupling is essential, especially if the application involves exposure to harsh environments or corrosive substances.

Overall, clamp couplings are a reliable and cost-effective choice for various shaft applications, and their ability to perform well in both horizontal and vertical orientations makes them widely used in a range of industrial machinery and equipment.

clamp coupling

What is a Clamp Coupling and How Does it Work?

A clamp coupling is a type of mechanical coupling used to connect two shafts together to transmit torque and rotational motion between them. It is a simple and effective way of joining shafts in various mechanical systems. The main components of a clamp coupling typically include two hubs and a center section.

Working Principle:

The clamp coupling works on the principle of frictional force and mechanical interference fit. Here’s how it functions:

  1. Hub Assembly: Each end of the shaft has a hub, which is a cylindrical component with a bored hole that matches the shaft diameter. The hubs may have keyways or splines to provide additional torque transmission.
  2. Center Section: The center section of the coupling sits between the two hubs. It is often a split cylindrical sleeve with threaded holes on its outer surface.
  3. Clamping: To assemble the clamp coupling, the two hubs are placed on the respective shafts, and the center section is inserted between them. Then, bolts are inserted through the holes in the hubs and screwed into the threaded holes of the center section. As the bolts are tightened, the center section is drawn inward, creating a compressive force on the shafts and the hubs, thus firmly holding them together.
  4. Frictional Connection: The clamping force between the center section and the shafts creates a frictional connection. This frictional force allows the coupling to transmit torque and rotational motion from one shaft to the other.

Advantages:

Clamp couplings offer several advantages:

  • Easy and quick installation, requiring minimal tools and no special skills.
  • Simple design and cost-effective manufacturing.
  • High torque transmission capacity, making them suitable for various industrial applications.
  • Zero backlash, ensuring accurate and precise motion transfer.
  • Can accommodate different shaft sizes and materials, providing flexibility in design.

Applications:

Clamp couplings find application in a wide range of industries and mechanical systems, including:

  • Power transmission in industrial machinery and equipment.
  • Robotics and automation systems.
  • Printing and packaging machines.
  • Material handling equipment.
  • Pumps and compressors.
  • Conveyor systems.

Overall, clamp couplings are a reliable and versatile solution for connecting rotating shafts and transferring power in various mechanical setups.

China best Galvanized Pipe Fitting Clamp Coupling  China best Galvanized Pipe Fitting Clamp Coupling
editor by CX 2024-04-19