China Professional Sanitary Hose Barb Hastelloy Tri Clamp Ferrule Fitting/Adapter/Coupling (JN-FL3007)

Product Description

Stainless Steel Sanitary High Pressure Hose Adaptor (JN-FL3007)

We provide various types of sanitary pipe adapters in different standard.
Including sanitary ferrules( 14WMP, 14MMP, 14AMP), expanding roll on ferrules, 16AMP end caps, hose couplings, high pressure hose couplings, inter-locking hose tails, BSP threaded pipe socket adapters, 15WI, 14WI heavy duty end cap, and other machining parts can be customerised.

We provides the sanitary pipe adapters as followings details
Made from CHINAMFG bar or forging material or from thick pipes
Size: 1/2″-12″  DN10-DN300
Standard: ISO, DIN, SMS, 3A, AS, BPE, BAS4825,
Grade: AISI304 or AISI316L
Materials are traced
Max. Pressure: 10bar
Machined from LG Mazak
Gaskets: FDA approved silicone, EPDM, PTFE, NBR
For all of the pipe adapters products, 100% material inspection before shipment .
Inner surface finish Ra0.4 to meet the requirements from food industries

For pipe adapters, ferrules, end caps, we use LG Mazak for machining. After products are finished, we recheck the roundness, thickness uniformity, Ra value, sand hole, surface uniformity.
  
Quality guarantee of 3 years 
ISO 9001, FDA, SGS approved materials
7-10 days fast delivery on urgent requirements
10 years’ Rich exporting experience to make you easy and happy with custom work

We also supply sanitary butterfly valve, sanitary flow diversion valve, sanitary CPM valve, sanitary regulating control valve, sanitary diaphragm valve, sanitary ball valve, sanitary sampling valve, sanitary safety valve, sanitary pressure reducing valve
sanitary elbow, sanitary tee, sanitary reducers, sanitary unions, sanitary clamp, sanitary ferrule, sanitary pipe clamps,sanitary cleaning ball, sanitary sight glass, sanitary manway manhole cover, sanitary strainer, filters, and other sanitary pipe fittings….
Welcome to check our other products. 

ABOUT OUR COMPANY
 

JoNeng valves company was started in 2007. Located in the stainless steel industry zone, HangZhou, China.
Totally 130nos of workers and the factory Covers 5000m2. Till now, we have 34 sets of LG Mazak machines and other local CNC machines; Plus, we have 2 sets of automatic machining unit.
To assure better quality, we have the full inspecting quality control equipment: 1nos Ra roughness instrument, 3nos stainless steel spectrometer, numbers of roundness instrument, numbers of thickness instrument, numbers of radius instrument, 3 nos pressure testing center.
JoNeng valves provides the following sanitary flow control components:
Stainless steel sanitary valve ( stainless steel sanitary butterfly valve, sanitary diaphragm valve, sanitary check valve, sanitary ball valve, sanitary CPM valve, …)
stainless steel sanitary pipe fittings( stainless steel sanitary elbow, tee, clamp, ferrule, union, cleaning ball, sight glass, filter…)
Stainless steel Sanitary pump ( stainless steel sanitary centrifugal pump, rotary lobe pump, CIP pump)
JoNeng services for food, beverage, dairy, chemical, bioth, pharmaceutical, and etc industries.
 
JoNeng customers are from 55 different countries.After so many years, JoNeng know more about different requirements from different countries’ customers.
JoNeng valves believes in “What we say, what we do”. We always believe honesty and responsibility is the only way leading to long term business relationship. Trying our best for customers and put ourselves into customers’ shoes.
Our commitment ” Never let customers leave us because our poor quality”.
Making business with us, making friends with us.

OUR PRODUCTION CAPACITY

Production Lines Stainless steel sanitary pipe fittings’ line, machining line, sanitary manhole line, 
Product Range sanitary butterfly Valve, sanitary diaphragm valve, sanitary pipe fittings, union, ferrule, sight glass, manhole cover, safety valve, sampling valve….
Year Established 2007
Factory Size in Square Meters 5000M2
NO. OF TOTAL STAFF 130
Production Capital 8 000 000 USD
Detail capacity Manhole covers 12000nos
  Pipe fittings 150000nos
  Ferrules, unions, connectors 200000nos
  Diaphragm valves 15000nos
  Butterfly valves 20000nos
Investment in Manufacturing Equipment 750000usd
Details of equipment For machining parts
29 nos of LG Mazak CNC Machines
4 nos of local CNC machines
2 nos of automatic CNC center
12 nos of plain lathe
 
For pipe fittings
4 nos of press
3 nos of cutting machine
3 nos of chamfering machine
 
We also have the following quipments
4 nos of polishing machine
12 nos of grinding machine
3 nos of laser marking machine
3 nos of pressure testing machine
1 nos of temperature testing machine
3 nos of spectro instrument
1 nos of surface roughness device
Primary Competitive Advantages Strict inspection , honest business way, fast revert on order problem
Stocked materials Big quantity for raw forging of butterfly valve, diaphragm valve, ferrule, union, adapters, pipe fittings, clamps, sight glass, safety valve, manhole cover,
OEM Services Provided yes
Design Service Offered yes
Sales Volume 6 000 000 usd
Export Percentage 80%
MAIN MARKET USA, Germany, Hungary, Canada, Thailand, Holland, England, South Africa,Indonesia, Saudi, India, New Zealand, Australia, Middle East
Own Brand Name JoNeng

OUR STOCK

OUR INSPECTION

HOW DO WE MAKE THE QUALITY CONTROL
For
Raw Materials
1.  Material control from raw materials. For raw material checking, we check 100% by chemical liquid. Any property      mistakes would be rejected.
2. Sand hole inspection after raw materials are machining before polishing.
3. Carbon component report can be provided if needed
4. Mechanics test report can be provided if needed
 
For New products 5. 2nos of new samples to be checked against technical drawing. Testing report is provided to customers before bulk production.
 
For finished materials 6. For valves, pressure testing and temperature testing is required for each valve.
7. After we get the finished products, we check for surface roughness, thickness equality, roundness, size measurement and sand holes again.
8. For all finished products, the checking quantity is not less than 10% of total quantity.
9. Before shipment, we check for the quantity of each product in order to find out any missing quantity or wrong product.

OUR EXHIBITION

FAQ:
1.   Are you a trading company or factory?    
We are a manufacturer factory and we also have our own exporting license.
2.   Do you have certificate ?   
Yes,  ISO, FDA, LFGB, CE, PED certificate . We also have some patents in design. 
3.   How do you control the quality? 
     In quality control ,the most important is to avoid material mixing . 
     In our factory , 3 spectro PMI machines are used in raw material warehouse, production plant, dispatch plant.     
     Pressure inspecting machine, PMI machines, RA roughness spector, hardness testing machine…..  all machines help in inspection.
     2 staff inspect during production in different sections
     5 staff inspect the finished productions to avoid shortage, poor quality, mixing chemical….     
4.  If there is any quality problem, how do you solve it? 
We are very proud that we never make one customer leave us. We are not 100% perfect, there is some quality problem. 
Normally replacement, or compensation, or resend goods to customers as per the condition. To be discussed as per condition. 
5.   How long is your delivery time?   
For normal products in 7-10 days; for bulk order, in 15-25 days. It depends.
6.   Warranty time?
     3 years warranty for all of our stainless steel products. Gaskets or the easy broken parts are not included due to the different application for customers. 
7. Why trust in us ?
     14 years in this industry . It makes us professional .Good credit in this market.
     All of our machines are the assurance of our responsibility.    
8. Free sample ?
Free samples can be provided for first cooperation under sincere  cooperation.
9. What is the MOQ? 
1pcs MOQ is welcome for starting cooperatoon
10.Material certificate ?
Material certificaite, mill certificate, pressure testing certificate, roughness certificate, measure certificate, RT certificate,…   can be available, please declare when inquiry us.
11.    More questions are appreciated.  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

clamp coupling

What are the Torque and Speed Limits of Clamp Couplings in Various Applications?

The torque and speed limits of clamp couplings vary depending on their design, material, and application. Generally, clamp couplings are suitable for a wide range of torque and speed requirements in various mechanical systems. Here are some considerations:

Torque Limits:

Clamp couplings can handle a broad range of torque values, making them suitable for low, medium, and high torque applications. The torque capacity is influenced by factors such as the material and size of the coupling, as well as the clamping force applied to the shaft.

It is crucial to select a clamp coupling that can handle the maximum torque generated in the system during operation. Oversizing the coupling ensures it can safely transmit the required torque without reaching its limits, reducing the risk of premature failure.

Speed Limits:

Similar to torque limits, the speed limits of clamp couplings are influenced by their design and material. In high-speed applications, factors like centrifugal forces and resonance become significant considerations.

Clamp couplings made from high-strength materials like stainless steel or alloy steel can handle higher speeds with minimal risk of deformation or failure. Additionally, precision machining and balancing of the coupling help reduce vibration and maintain stability at elevated speeds.

Application-Specific Considerations:

When using clamp couplings in specific applications, factors like shock loads, reversing loads, and misalignment should be accounted for. These dynamic forces can impact the overall performance and durability of the coupling.

It is essential to consult the manufacturer’s specifications and guidelines for torque and speed ratings. Additionally, engineering calculations and simulations can help determine the most suitable clamp coupling for a particular application.

Professional Advice:

If you are unsure about the torque and speed limits of clamp couplings for your specific application, it is advisable to seek professional advice from coupling manufacturers or engineering experts. They can provide valuable insights and recommend the most appropriate coupling for your requirements, ensuring reliable and efficient power transmission in your mechanical system.

clamp coupling

Clamp Couplings and Damping Vibrations/Noise

Yes, clamp couplings can help dampen vibrations and reduce noise in mechanical systems to some extent. While not specifically designed as vibration isolators, clamp couplings can mitigate vibrations and noise due to their unique design and material properties.

The design of clamp couplings involves a split hub with screws that securely fasten around the shafts. This design offers several benefits:

  1. Damping Effect: The material of the coupling can absorb and dampen some of the vibrations generated by rotating equipment. Elastomeric elements or flexible materials used in some clamp couplings can help attenuate vibrations.
  2. Reduction of Resonance: Vibrations in rotating machinery can sometimes lead to resonance, causing excessive oscillations. Clamp couplings can help break the resonance cycle and prevent amplification of vibrations.
  3. Torsional Compliance: Some clamp couplings exhibit a degree of torsional compliance, which means they can tolerate small angular misalignments and dampen torsional vibrations.
  4. Transmissible Torque Variation: In some cases, clamp couplings can absorb torque spikes or variations, reducing the impact of sudden changes in load.

While clamp couplings can provide some level of vibration and noise reduction, their primary function is to transmit torque and accommodate misalignment between shafts. For more demanding vibration isolation or noise reduction applications, specialized components such as flexible couplings with damping features or dedicated vibration isolation mounts may be more suitable.

It is essential to consider the specific requirements of the mechanical system and consult with experts to determine the most appropriate coupling or isolator for achieving the desired level of vibration and noise reduction.

clamp coupling

What is a Clamp Coupling and How Does it Work?

A clamp coupling is a type of mechanical coupling used to connect two shafts together to transmit torque and rotational motion between them. It is a simple and effective way of joining shafts in various mechanical systems. The main components of a clamp coupling typically include two hubs and a center section.

Working Principle:

The clamp coupling works on the principle of frictional force and mechanical interference fit. Here’s how it functions:

  1. Hub Assembly: Each end of the shaft has a hub, which is a cylindrical component with a bored hole that matches the shaft diameter. The hubs may have keyways or splines to provide additional torque transmission.
  2. Center Section: The center section of the coupling sits between the two hubs. It is often a split cylindrical sleeve with threaded holes on its outer surface.
  3. Clamping: To assemble the clamp coupling, the two hubs are placed on the respective shafts, and the center section is inserted between them. Then, bolts are inserted through the holes in the hubs and screwed into the threaded holes of the center section. As the bolts are tightened, the center section is drawn inward, creating a compressive force on the shafts and the hubs, thus firmly holding them together.
  4. Frictional Connection: The clamping force between the center section and the shafts creates a frictional connection. This frictional force allows the coupling to transmit torque and rotational motion from one shaft to the other.

Advantages:

Clamp couplings offer several advantages:

  • Easy and quick installation, requiring minimal tools and no special skills.
  • Simple design and cost-effective manufacturing.
  • High torque transmission capacity, making them suitable for various industrial applications.
  • Zero backlash, ensuring accurate and precise motion transfer.
  • Can accommodate different shaft sizes and materials, providing flexibility in design.

Applications:

Clamp couplings find application in a wide range of industries and mechanical systems, including:

  • Power transmission in industrial machinery and equipment.
  • Robotics and automation systems.
  • Printing and packaging machines.
  • Material handling equipment.
  • Pumps and compressors.
  • Conveyor systems.

Overall, clamp couplings are a reliable and versatile solution for connecting rotating shafts and transferring power in various mechanical setups.

China Professional Sanitary Hose Barb Hastelloy Tri Clamp Ferrule Fitting/Adapter/Coupling (JN-FL3007)  China Professional Sanitary Hose Barb Hastelloy Tri Clamp Ferrule Fitting/Adapter/Coupling (JN-FL3007)
editor by CX 2024-04-15