China wholesaler Flexible Grooved Bolt-Free Stainless Steel Pipe Clamp Steel Connector Coupling

Product Description

Product Name: China wholesale Carbon Steel No Bolted pipe Coupling for mining equipment

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Product Description

Key:grooved pipe fitting,steel pipe connector,hardware,elbow,steel pipe coupling
Applicable occasion:Mining equipment,Fire fighting equipment,Marine
Material:ductile iron/Carbon Steel/stainless steel
Surface Treatment:Spray or dip paint and other corrosion resistant treatment
Packaging:Plastic bags for internal use and wooden cases for external use
Shipping:FedEx,EMS,DHL,AIR or Sea
Payment:T/T,L/C,Money gram,Western union
Application:Fire,water supply,Mining pipe
1.The body is formed by automatic precision casting or precision forging, with high dimensional accuracy and excellent physical properties.
2.The sealing ring has the characteristics of high strength, antistatic, flame retardant, anti-tear, etc.The higher the pressure, the better the sealing performance.The selected materials are according to ASTM D2000 standard.The raw materials are imported.
3.The product has high reliability, fast installation and disassembly, flexible and convenient, easy to operate, less need for repair and maintenance.It can be reused.
4.The appearance is treated with anti-corrosion treatment such as plastic spraying/dipping paint/galvanizing, which has excellent flame retardant and antistatic properties, and can easily find water leakage and water seepage in the pipeline system.
 

Detailed Photos

 

 

Our Advantages

1. Rich manufacturing experience.
2. Design ability.
We have excellent design and development staff.
3. Perfect equipment.
All kinds of production equipment more than 80 sets, professional inspection, testing equipment more than 50 sets.
4. Strict quality control.
Product manufacturing quality in accordance with ISO90001 quality management system requirements.
5. Serve customers attentively.
(1) 24-hour specially-assigned personnel to solve problems for you.
(2) High production efficiency and punctual delivery.
(3) Perfect after-sales service.

Packing&Shipping

 

Company Profile

HangZhou Tontr Pipeline System Co., Ltd. is located in the beautiful coastal city of HangZhou. It is a professional national-level high-tech industry engaged in the design, development, manufacture and sales of high-pressure pipeline systems.
The company has passed international management system certifications. Product design and development, production process, and quality control are strictly implemented in accordance with the ISO9001 quality management system requirements; product performance meets the requirements of FM, UL, GB5135.11, GB/T8259 and other domestic and foreign standards.
The main products for long-distance liquid supply system.The main function is to transport liquids such as high-pressure emulsion and high-pressure spray to the partial opening of the working face at a high pressure, to provide power for the hydraulic support of the working face, the self-movement of the loader and the tail of the belt conveyor, etc. Provide high pressure water.
The company has solved the connection and installation of pipeline systems for many large state-owned enterprises, and has won wide acclaim from customers.
Pursuing product quality and serving customers with heart is our company’s philosophy.Hope we can cooperate with all customers who have needs for a long time.

FAQ

Q1: Are you a manufacturer?
A. Yes, we are A manufacturer, and our products have been certified by ISO and other international management systems.
Q2: What’s your delivery time?
B. Depending on the order quantity and your location, it will take about 15-30 days.
Q3: What are your payment terms?
C. We accept 30% T/T in advance and 70% during shipment or at L/C sight.
Q4: Do you provide samples?
D: If you need some samples for testing, we can make them according to your requirements. Samples will be prepared and sent by express within a week, usually arriving within 4-7 days. You need to pay for the sample and shipping fee.
Q5: Can you design and manufacture specifically for customers?
E: Of course. Our design and development personnel can design and produce products according to your needs.
Q6:Could we pay a visit to your factory?
Yes,you are always welcome to our factory.

Certifications

clamp coupling

Are There Any Safety Considerations When Using Clamp Couplings in Specific Applications?

While clamp couplings are generally considered safe and reliable, there are specific safety considerations to keep in mind when using them in various applications:

  1. Proper Installation: Ensuring the clamp coupling is installed correctly is crucial for its safe operation. Follow the manufacturer’s guidelines and torque specifications during installation to prevent coupling failure.
  2. Maintenance: Regular maintenance is essential to identify wear, corrosion, or damage that could compromise the coupling’s integrity. Replace worn or damaged parts promptly to prevent unexpected failures.
  3. Temperature and Environment: Consider the operating temperature and environmental conditions of the application. In high-temperature or corrosive environments, choose materials like stainless steel that can withstand such conditions without compromising safety.
  4. Alignment: Misalignment between shafts can lead to premature wear and coupling failure. Ensure the shafts are properly aligned to prevent excessive stress on the coupling.
  5. Overloading: Avoid exceeding the torque and speed limits specified by the manufacturer. Overloading the coupling can lead to premature failure and safety hazards.
  6. Dynamic Balancing: In rotating machinery, ensure that components are dynamically balanced to reduce vibrations that could affect the coupling’s performance and cause fatigue failure.
  7. Periodic Inspection: Regularly inspect the clamp coupling and surrounding components for signs of wear, fatigue, or damage. Address any issues promptly to prevent unexpected failures.
  8. Application-Specific Considerations: Consider the specific requirements of the application. For example, in food processing, choose couplings that meet hygienic standards, while in explosive environments, consider couplings with anti-spark features.
  9. Training and Awareness: Ensure that personnel working with clamp couplings are adequately trained and aware of safety guidelines to handle the equipment properly.

By adhering to these safety considerations and taking appropriate precautions, clamp couplings can be used safely and effectively in various applications, contributing to the reliability and efficiency of mechanical systems.

clamp coupling

Impact of Clamp Coupling Design on Performance in Heavy-Duty Applications

The design of a clamp coupling plays a crucial role in determining its performance, especially in heavy-duty applications. Here are some key design factors and their impact:

  • Material Selection: The choice of material affects the strength, durability, and resistance to wear and corrosion. In heavy-duty applications, steel clamp couplings are often preferred due to their high tensile strength and ability to withstand heavy loads and torque.
  • Torsional Rigidity: Heavy-duty applications often involve transmitting high levels of torque. A clamp coupling with higher torsional rigidity will maintain the connection between shafts more effectively, minimizing backlash and ensuring accurate power transmission.
  • Hub Design: The hub of the clamp coupling should have a robust and precise design to provide a secure grip on the shafts. In heavy-duty applications, keyless and multiple screw designs are commonly used to distribute clamping forces evenly and prevent slippage.
  • Number of Screws: The number of screws used to secure the clamp coupling to the shafts can impact its holding power. More screws distributed around the circumference can provide better balance and prevent distortion under heavy loads.
  • Clamping Force: The clamping force applied by the coupling affects the torque transmission capabilities. In heavy-duty applications, it is crucial to ensure that the clamping force is sufficient to prevent slippage between the coupling and the shafts.
  • Surface Treatment: The surface of the clamp coupling can be treated to enhance its resistance to corrosion, wear, and fatigue. Surface treatments like coating or plating can significantly improve the coupling’s performance and longevity in challenging environments.
  • Alignment: Proper alignment during installation is vital to prevent premature wear and excessive stress on the coupling. In heavy-duty applications, precision alignment using alignment tools or laser systems is recommended to maintain optimal performance and prevent premature failure.

Conclusion: In heavy-duty applications, selecting a clamp coupling with the right material, torsional rigidity, hub design, number of screws, and clamping force is critical to ensuring reliable and efficient power transmission. Proper installation, regular maintenance, and adherence to manufacturer’s guidelines will further enhance the performance and longevity of the clamp coupling in heavy-duty applications.

clamp coupling

Advantages of Using a Clamp Coupling

A clamp coupling offers several advantages compared to other types of couplings, making it a popular choice in various mechanical systems:

  • Easy Installation: Clamp couplings are simple to install and require minimal tools and expertise. The design allows for quick assembly and disassembly, making maintenance and shaft replacement convenient.
  • Cost-Effective: With a straightforward design and fewer components, clamp couplings are cost-effective to manufacture and purchase.
  • High Torque Transmission: Clamp couplings can handle high torque loads, making them suitable for heavy-duty applications in industries like manufacturing, mining, and construction.
  • Zero Backlash: The clamping mechanism ensures a tight fit between the shafts and the hubs, resulting in zero backlash. This feature is vital for applications that require accurate and precise motion transfer.
  • Flexibility: Clamp couplings can accommodate different shaft sizes and materials, providing flexibility in system design and shaft compatibility.
  • Compact Design: The compact and lightweight design of clamp couplings makes them ideal for applications with space constraints.
  • No Lubrication Needed: Unlike some other couplings, clamp couplings do not require lubrication, reducing maintenance requirements and eliminating the risk of leakage or contamination in certain environments.
  • High Misalignment Tolerance: Clamp couplings can handle moderate levels of angular, parallel, and axial misalignment, ensuring reliable operation even when shafts are not perfectly aligned.
  • Reduced Downtime: The ease of installation and maintenance of clamp couplings contributes to reduced downtime during equipment repairs or replacements.

Due to these advantages, clamp couplings are widely used in various industries and mechanical setups for their simplicity, reliability, and cost-effectiveness in transmitting torque and rotational motion between shafts.

China wholesaler Flexible Grooved Bolt-Free Stainless Steel Pipe Clamp Steel Connector Coupling  China wholesaler Flexible Grooved Bolt-Free Stainless Steel Pipe Clamp Steel Connector Coupling
editor by CX 2023-10-07