China Custom Original Factory DN125 Forged Bolt Clamp Coupling for Concrete Pump Parts

Product Description

Concrete Pump Pipe Clamp

Product Description
 
1. Precision die forging technology manufacturing, high strength, light weight.
2. Special heat treatment process with comprehensive performance

Description

Name Description
Bolt Clamp 2″Forging And Casting
Bolt Clamp 3″Forging And Casting
Bolt Clamp 4″Forging And Casting
Bolt Clamp 5″Forging And Casting
Bolt Clamp 6″Forging And Casting
Bolt Clamp With Bracket 5″Forging And Casting
Twin Bolt Clamp 5″Forging And Casting
Snap Clamp 2″Forging And Casting
Snap Clamp 3″Forging And Casting
Snap Clamp 4″Forging And Casting
Snap Clamp 4.5″Forging And Casting
Snap Clamp 5″Forging And Casting
Snap Clamp 6″Forging And Casting

We, Xihu (West Lake) Dis.ng group can provide full set of concrete pump spare parts: wear plate and cutting ring, s pipe, s valve assy, delivery cylinder, delivery piston, delivery pipe, elbow, taper bend, clamp coupling, rubber hose, filter element, seal kits, gear pump, water pump, remote control, hydraulic pumps etc

Other related parts:

 

Company Profile

HangZhou Xihu (West Lake) Dis.ng Material Co., Ltd, started business since 1991, and was formally established as a registered company in 2002, with 5.3million RMB registered capital.

Before 2015, Xihu (West Lake) Dis.ng focused on the domestic market, and is a qualified supplier of Jianglu group and CZPT in the military and mechanical products.

In 2015, Xihu (West Lake) Dis.ng set up the international marketing department, specializing in exporting concrete construction machinery, mining Roadheaders, and the related spare parts and accessories. With manufacturing bases in HangZhou, HangZhou and HangZhou cities.

Xihu (West Lake) Dis.ng owns branches “Cahi “in Kiev Ukraine, and “Speedlane Trade Limited” overseas company. Mainly export to Pakistan, Ukraine, Russia, and other EU countries and Southeast Asian countries under our own brands “Speedlane” and ” XIHU (WEST LAKE) DIS.NG”.

Xihu (West Lake) Dis.ng has got the CE certificate, and Ukraine’s Coal Mining Safety certificate and permission. Cooperated with Ukraine largest energy company, DTEK group, the world top 500, and established a long term and friendly partnership.

Xihu (West Lake) Dis.ng’s enterprise value: Striving, Loyalty, Honesty and Altruism;

Xihu (West Lake) Dis.ng’s work concept: Tomorrow never comes; Never slug; Deliver positive energy!

Xihu (West Lake) Dis.ng’s mission:

One Stop Shop in engineering construction machinery;

China Machinery, Global Services!

Certification 

Export Cases

 

Contact 

 

clamp coupling

What are the Torque and Speed Limits of Clamp Couplings in Various Applications?

The torque and speed limits of clamp couplings vary depending on their design, material, and application. Generally, clamp couplings are suitable for a wide range of torque and speed requirements in various mechanical systems. Here are some considerations:

Torque Limits:

Clamp couplings can handle a broad range of torque values, making them suitable for low, medium, and high torque applications. The torque capacity is influenced by factors such as the material and size of the coupling, as well as the clamping force applied to the shaft.

It is crucial to select a clamp coupling that can handle the maximum torque generated in the system during operation. Oversizing the coupling ensures it can safely transmit the required torque without reaching its limits, reducing the risk of premature failure.

Speed Limits:

Similar to torque limits, the speed limits of clamp couplings are influenced by their design and material. In high-speed applications, factors like centrifugal forces and resonance become significant considerations.

Clamp couplings made from high-strength materials like stainless steel or alloy steel can handle higher speeds with minimal risk of deformation or failure. Additionally, precision machining and balancing of the coupling help reduce vibration and maintain stability at elevated speeds.

Application-Specific Considerations:

When using clamp couplings in specific applications, factors like shock loads, reversing loads, and misalignment should be accounted for. These dynamic forces can impact the overall performance and durability of the coupling.

It is essential to consult the manufacturer’s specifications and guidelines for torque and speed ratings. Additionally, engineering calculations and simulations can help determine the most suitable clamp coupling for a particular application.

Professional Advice:

If you are unsure about the torque and speed limits of clamp couplings for your specific application, it is advisable to seek professional advice from coupling manufacturers or engineering experts. They can provide valuable insights and recommend the most appropriate coupling for your requirements, ensuring reliable and efficient power transmission in your mechanical system.

clamp coupling

Comparison of Clamp Couplings with Jaw Couplings and Bellows Couplings

Clamp couplings, jaw couplings, and bellows couplings are all common types of couplings used in mechanical power transmission. Each type has its unique design and features, making them suitable for different applications. Here’s a comparison of these couplings:

  1. Design:

Clamp Couplings: Clamp couplings consist of a split hub with screws that tighten around the shafts, providing a secure and balanced connection.

Jaw Couplings: Jaw couplings have two hubs with curved jaws that interlock to transmit torque. They can accommodate a certain degree of misalignment.

Bellows Couplings: Bellows couplings use a thin-walled metallic bellows to transmit torque while compensating for misalignment. They are typically more flexible than clamp couplings and jaw couplings.

  1. Misalignment:

Clamp Couplings: Clamp couplings can handle a small amount of angular misalignment but are better suited for applications with precise alignment.

Jaw Couplings: Jaw couplings can accommodate angular and axial misalignment but have limitations on radial misalignment.

Bellows Couplings: Bellows couplings can handle higher levels of misalignment, including angular, radial, and axial misalignment.

  1. Vibration Damping:

Clamp Couplings: Some clamp couplings can provide a degree of vibration damping due to their material properties, but they are not specifically designed for this purpose.

Jaw Couplings: Jaw couplings have some vibration absorption capabilities due to the flexibility of the elastomeric spider element.

Bellows Couplings: Bellows couplings are known for their excellent vibration damping characteristics, making them suitable for applications where vibration isolation is critical.

  1. Backlash:

Clamp Couplings: Clamp couplings typically have minimal backlash, providing precise torque transmission.

Jaw Couplings: Jaw couplings have a small amount of backlash due to the clearance between the jaws and the spider element.

Bellows Couplings: Bellows couplings have negligible backlash, making them suitable for applications requiring high precision.

  1. Temperature and Environment:

Clamp Couplings: Clamp couplings are generally suitable for a wide range of temperatures and environments, depending on the material used.

Jaw Couplings: Jaw couplings are versatile and can operate in various conditions, but their elastomeric elements may have temperature limitations.

Bellows Couplings: Bellows couplings can withstand high temperatures and are often used in demanding environments.

  1. Cost:

Clamp Couplings: Clamp couplings are often more cost-effective compared to jaw couplings and bellows couplings.

Jaw Couplings: Jaw couplings are generally affordable and offer a good balance between cost and performance.

Bellows Couplings: Bellows couplings are more expensive than clamp couplings and jaw couplings due to their precision and high-performance characteristics.

When selecting a coupling, it is essential to consider the specific requirements of the application, including torque, misalignment, precision, and environmental factors. Consulting with coupling manufacturers or engineers can help in choosing the most suitable coupling for a particular mechanical system.

clamp coupling

What is a Clamp Coupling and How Does it Work?

A clamp coupling is a type of mechanical coupling used to connect two shafts together to transmit torque and rotational motion between them. It is a simple and effective way of joining shafts in various mechanical systems. The main components of a clamp coupling typically include two hubs and a center section.

Working Principle:

The clamp coupling works on the principle of frictional force and mechanical interference fit. Here’s how it functions:

  1. Hub Assembly: Each end of the shaft has a hub, which is a cylindrical component with a bored hole that matches the shaft diameter. The hubs may have keyways or splines to provide additional torque transmission.
  2. Center Section: The center section of the coupling sits between the two hubs. It is often a split cylindrical sleeve with threaded holes on its outer surface.
  3. Clamping: To assemble the clamp coupling, the two hubs are placed on the respective shafts, and the center section is inserted between them. Then, bolts are inserted through the holes in the hubs and screwed into the threaded holes of the center section. As the bolts are tightened, the center section is drawn inward, creating a compressive force on the shafts and the hubs, thus firmly holding them together.
  4. Frictional Connection: The clamping force between the center section and the shafts creates a frictional connection. This frictional force allows the coupling to transmit torque and rotational motion from one shaft to the other.

Advantages:

Clamp couplings offer several advantages:

  • Easy and quick installation, requiring minimal tools and no special skills.
  • Simple design and cost-effective manufacturing.
  • High torque transmission capacity, making them suitable for various industrial applications.
  • Zero backlash, ensuring accurate and precise motion transfer.
  • Can accommodate different shaft sizes and materials, providing flexibility in design.

Applications:

Clamp couplings find application in a wide range of industries and mechanical systems, including:

  • Power transmission in industrial machinery and equipment.
  • Robotics and automation systems.
  • Printing and packaging machines.
  • Material handling equipment.
  • Pumps and compressors.
  • Conveyor systems.

Overall, clamp couplings are a reliable and versatile solution for connecting rotating shafts and transferring power in various mechanical setups.

China Custom Original Factory DN125 Forged Bolt Clamp Coupling for Concrete Pump Parts  China Custom Original Factory DN125 Forged Bolt Clamp Coupling for Concrete Pump Parts
editor by CX 2023-08-30